The Suryon team carried out the modernization of the PLC control system, HMI interface, and servo/temperature control infrastructure of a fully automatic side-seal bag making and packaging machine. The project was executed with a focus on precise synchronization, energy efficiency, and operator safety in the production line.

Scope:

• Electrical & Panel: Renewed PLC panel and drive circuits (servo and temperature controllers); reorganized cabling, sensors, and actuator connections according to industrial standards.
• Software: Revised PLC logic and HMI interface; added auto/manual modes, alarm and maintenance menus, production counters, and recipe management.
• Safety: Reconfigured safety relay, E-Stop, door interlock, and protective sensors.
• Testing & Commissioning: Completed functional testing, temperature and speed calibration, and system commissioning.
• Data & Integration: Prepared production counts, downtime reasons, and process parameters for upper-level system/SCADA integration.

Project Summary:

• Machine Type: Fully automatic side-seal bag making and packaging machine
• Our Role: Electrical redesign, PLC/HMI software upgrade, servo and temperature control optimization, commissioning
• Outputs: Standards-compliant control infrastructure, safe and stable production cycle, traceable data structure

Key Outcomes:

• Efficiency: Increased production speed and reduced waste through servo-controlled synchronization
• Quality: Consistent sealing quality through precise temperature control
• Safety: Enhanced operator protection with safety relay and alarm system
• Traceability: Production data recorded and prepared for integration with higher-level systems