Industrial Pressurized Liquid Feed Unit – Automation & Electrical Rehabilitation
The Suryon team executed PLC panel & electrical redesign, safety circuit upgrades, and PLC/HMI software updates on an industrial pressurized liquid feed unit.

Scope:

• Electrical & Panel: Updated PLC panel and electrical design; reorganized I/O, cabling, and field wiring per standards.

• Safety: Re-architected safety circuits with a safety relay, including pressure switch, access interlock, and E-Stop.

• Software: Revised PLC/HMI to include fill–pressurize–dose cycles, plus alarm and maintenance menus.

• Testing & Commissioning: Completed FAT/SAT.

• Data & Integration: Prepared flow–pressure–temperature data for upper-level system/SCADA integration.

Project Summary:

• Unit: Industrial pressurized liquid feed

• Our Role: Electrical redesign, safety circuits, PLC/HMI updates, FAT/SAT, and integration readiness

• Outputs: Standards-compliant infrastructure, safe operation, and data visibility

Key Outcomes:

• Safety: Reduced risk via safety-relay and sensor architecture

• Efficiency: Lower downtime through automated cycles and alarm/maintenance menus

• Traceability: Process data prepared for SCADA